Reverse Engineering and Design Evolution

At Reevolvo, we specialize in reverse engineering and the evolution of mechanical components, providing reliable solutions for obsolete, discontinued, or performance-limited parts. We are able to accurately reproduce existing components or enhance and optimize the original design in line with customer-specific functional, material, or performance requirements.

Parts can be manufactured directly from customer-supplied technical drawings or developed through on-site or in-house measurement and digitalization. Using cutting-edge 3D scanning technology, we capture precise geometries to generate accurate CAD models, ensuring dimensional accuracy and full functional compliance.

Our advanced manufacturing capabilities allow us to produce components in a wide range of metallic and polymer materials. Production methods include CNC machining, turning, milling, moulding processes, and additive manufacturing (3D printing), supporting rapid prototyping as well as small- to medium-series production.

By combining engineering expertise, advanced metrology, and flexible manufacturing technologies, Reevolvo delivers high-precision, optimized, and future-ready components tailored to modern industrial demands.

Speed - Accuracy - Cost saving

Why choose 3D scanning for reverse engineering?

3D scanning captures virtual surface geometries and enables advanced measurements for technical validation and evaluation. This can reduce the risk of errors, costs and downtime.

Our advanced 3D scanning technology allows us to:

  • Capture full geometry for accurate reproduction of components

  • Verify geometric features such as flatness, linearity, parallelism, perpendicularity and more.

  • Analyze complex geometries without dismantling parts

  • Detect deformation and misalignment with pinpoint precision

  • Perform virtual blue-fit testing to ensure precise fit - whether for new components or repaired parts

  • Provide data-based decision-making support to our clients

  • It saves time and money and can help lower CO2 emissions by eliminating the need to transport heavy equipment

On-site or i -house - we bring precision to you

Our advanced portable 3D scanning and measurement technology delivers highly accurate assessments

This technology enables us to achieve exceptional results without needing complete disassembly, significantly accelerating the repair or production process and improving efficiency.

Our 3D scanning setup combines handheld equipment with advanced photogrammetry technology, allowing us to capture precise measurements across a wide tange of component sizes and geometries. Whether scanning compact parts or large-scale structures, our flexible equipment ensures high accuracy and reliable data-both in the workshop and on-site.

Our Engineers are highly skilled in processing and interpreting the data, ensuring that each product or repair is carried out precisely with a reliable data analysis report.

A cylindrical object with a colored surface displaying a surface stress analysis, including color-coded stress values and labels indicating positive and negative stress levels.
A person using a Zeiss 3D laser scanner to scan a metal surface with multiple small holes, revealing purple laser lines and some scattered metal beads on the surface.